Research Assistant, Continuous Metal 3D Printing Research

Analyzed and optimized material properties and curing parameters for continuous metal 3D printing via vat photopolymerization technology. Collaborated with PhD mentor to develop novel solutions addressing material compatibility and flash sintering timeline requirements for rapid metal part production. Investigated photochemical deposition processes and metal precursor formulations to achieve controlled microstructure formation and enhanced mechanical properties. Evaluated heating and cooling curves to optimize flash sintering parameters, reducing processing times from hours to seconds while maintaining material integrity. Conducted systematic analysis of exposure time, intensity, and layer thickness variables to improve dimensional accuracy and minimize defects in printed metal components. Developed process optimization strategies integrating physics-informed approaches to predict material formation and control grain size for enhanced performance. Enhanced understanding of continuous printing methodologies and post-processing heat treatment protocols for various metal alloys including stainless steel and copper. Contributed to advancing additive manufacturing capabilities through experimental validation and characterization of novel metal 3D printing techniques with applications in aerospace and industrial manufacturing.